Hydrogen Engine Solutions
We offer a full range of solutions for Hydrogen Engine Hardware & Software, up to the complete integration into your products.
About our
H₂ Engine Solutions
The highly-skilled workforce at PUNCH Hydrocells have used all our gathered experience in engine and controller development to create a full range of Hydrogen Engine and Software solutions. We believe that in order for the world to continue its progression towards sustainable energy, it is imperative that we have effective and practical solutions for decarbonizing a wide range of applications (on-highway, off-highway, marine). In doing so, we can combine the cleanliness of hydrogen with the tested efficiency and convenience of well-established engine technologies, leveraging their wide industrial footprint, skilled workforce, as well as the servicing network.
Read on to find out how our team are developing — from concept to full-scale production — the technologies which will enable the complete integration of hydrogen solutions into your products.
The Hydrogen Engine
Starting from the well-known and reliable V8 6.6l GM engine, we developed a state-of-the-art hydrogen engine.


Off-highway
Engine Type: V8 6.6 l
Dry Weight: 450 kg
Fuel System: PFI
Fuel Type: 2.7 hydrogen purity
Ignition: Spark Plug
Power: 250 kW @ 2700-3000 rpm
Power Generation
Engine Type: V8 6.6 l
Dry Weight: 450 kg
Fuel System: PFI
Fuel Type: 2.7 hydrogen purity
Ignition: Spark Plug
Stand by Power at 50-60 Hz: 100 kW @ 1500rpm (50 Hz)
110 kW @ 1800rpm (60 Hz)
Marine
Engine Type: V8 6.6 l
Dry Weight: 560 kg
Fuel System: PFI
Fuel Type: 2.7 hydrogen purity
Ignition: Spark Plug
Power: 250 kW @ 2700-3000 rpm
The Engine Control Unit
(HW & SW) for H₂-ICE
The PUNCH Electronic Platform is a 12V/24V Electronic Control Unit with high integrated drivers for Solenoid Control Valves (boosted and battery direct), DC Motors controller, flexible analog and digital sensors signal acquisition, CAN, LIN, SENT and Ethernet communication busses using a hexacore microprocessor.
With multi-purpose electronic controller based on flexible and scalable Hardware / Firmware and real-time embedded SW algorithms, it can control multiple types of propulsion and energy systems. This modular SW approach, AutoSAR based, is compliant with even the strictest automotive safety standards and cybersecurity requirements. It uses high-end connectivity to collect and transfer acquired data to the Cloud for data-driven analysis, such as fleet monitoring, root cause analysis and predictive maintenance.
6V / 16V @12V system
10V / 32V @24V system
58V @24V system
46000 Alloy or AISi9Cu
(sealed housing with Gore-Tex membrane; internally AC coupled with Power GND)
– PFI Injectors
– Pressure Control Valve
– Valves requiring current recirculation
– 4x CAN_FD
– 3x LIN
– 1x Ethernet
Key benefits
Durability
Capability to operate at Heavy Duty conditions for prolonged time & in harsh environment
No comprimise
No compromise in driving range, payload and reliability
Refueling time
Quick refueling time, comparable to fossil fuel
In house
In-house SW & Calibration for customized applications
Flexible
Flexible platform architecture for Direct Injection & Port Fuel Injection systems
Model-based approach
Model-based approach for embedded SW development
Sound experience
Improve/keep sound experience of existing engine
Autosar compliant
Autosar compliant


Publicly available articles & papers
PUNCH Hydrogen Internal Combustion Engine & KERS: an Appealing Value-Proposition for Green Power Pack
Hydrogen ICE – an appealing value proposition for sustainable mobility
Ultra-lean Combustion System Optimization for H2-fuelled ICEs via Synergistic Application of 1D- and 3D-CFD
H2-ICE: a sustainable powertrain for reaching net-zero carbon emissions
Synergetic application of 0/1/3D-CFD approaches for hydrogen-fueled spark ignition engine simulation
PUNCH H2-ICE & Flybrid KERS for decarbonizing off-highway applications
Review and assessment of the materials’ compatibility for rubbers and elastomers in hydrogen internal combustion engines
Experimental Investigation of Hydrogen Combustion in a Single Cylinder PFI Engine
White Paper:
"Hydrogen Engine: Market Perspective in Europe"
As part of the growing commitment to energy transition and carbon emissions reduction, we have explored the potential of hydrogen internal combustion engines market in Europe with Accenture Italia.
Read more here:
"Hydrogen Engine: Market perspective in Europe"

